various grouting applications | VISION ENTERPRISES, Vadodara

Epoxy Grouting Pump

Usage/Application: Grouting Brand: Vision Enterprises Pump Type: Piston Pump Power Source: Electric Model Name/Number ; IG 01 Discharge Pressure: Approx. 500 Bar Material: Mild Steel Head: 2 L Motor Horsepower: 600 Watt Maximum Discharge Flow: 1 L/min Best Value for money Epoxy Grouting Pump. Lowest price and committed for best pricing for spares. Epoxy grouting pumps are specialized tools used to inject epoxy resin into cracks and voids in concrete and other materials. They play a crucial role in construction, repair, and restoration projects by strengthening structures, preventing water infiltration, and improving overall stability. Here's a breakdown of epoxy grouting pumps: Types of Epoxy Grouting Pumps: Piston pumps: These pumps are known for their high pressure output, making them ideal for deep crack injection and heavy-duty applications. Gear pumps: Offering smooth and continuous flow, gear pumps are suitable for injecting low- viscosity epoxies and filling shallow cracks. Screw pumps: These pumps excel at handling thick and abrasive grouts, making them effective for filling large voids and gaps. Key Features of Epoxy Grouting Pumps: Flow rate: Measured in liters per minute (LPM) or gallons per minute (GPM), it determines the speed at which the epoxy is injected. Pressure output: Measured in MPa or PSI, it indicates the pump's capability to push the epoxy against resistance. Viscosity range: Different pumps can handle various viscosities of epoxy resins, from thin and fluid to thick and paste-like. Portability: Some pumps are portable and lightweight, while others are stationary and require more setup. Material compatibility: Choose a pump with components resistant to the specific epoxy resin you'll be using.

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Pu Injection Grouting Machine

Two Component Injection Grouting Machine

Model Name/Number: VE IG-02 Gross Weight: 9 Kg Max Output Pressure: 500 Bar Mixing Ratio: 1:1 Voltage: 220 V Wattage: 650 W Two-component injection grouting machines, unlike the Bosch VE mentioned previously, deal with injecting two separate components of a grout material that mix and react upon injection. These machines are used for various applications like: Filling cracks and voids in concrete structures: The grout solidifies within the cracks, strengthening the structure and preventing water infiltration. Foundation stabilization: Injecting grout beneath an uneven foundation helps level it and improve its stability. Waterproofing: Certain grouts create a watertight barrier against leaks and seepage. Anchoring bolts and post-tensioning tendons: Grouting ensures proper fixing of these elements for structural integrity.

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Grouting Packers

Injection Grouting Packers

Capacity: 1-2 ton Size: standard Brand: VE Material: ss Customisation: Not Customised What are injection grouting packers? These are specialized tools used to create a tight seal in cracks, voids, or joints in structures, allowing for high-pressure injection of grout (a cement or resinous material) for repair, strengthening, or waterproofing. What are the different types of packers? There are three main types: Mechanical: Reusable packers with a mechanical mechanism like a screw or wedge to expand a rubber sleeve and create a seal. Chemical: Single-use packers using a chemical reaction, often foam expansion, to fill and seal irregular cracks. Hydraulic: Utilizes hydraulic pressure to inflate a bladder or membrane for high-pressure grouting in large cracks or deep injections. What are the applications of injection grouting packers? They are used for various purposes, including: Repairing cracks in concrete structures like foundations, beams, and walls. Waterproofing structures like dams, basements, and tunnels to prevent water ingress. Stabilizing loose soil for structures like retaining walls and slopes. Strengthening structures by filling voids and improving load-bearing capacity.

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Grouting Packers

Injection Grouting Packers

Size: 77 mm Brand: Vision Enterprises Color: Silver & White Material: Aluminium Diameter: 13 x 77mm Surface Finish: Polished Injection grouting packers are essential tools for sealing cracks, voids, and joints in structures using high-pressure grouting. Their job is to create a tight seal and allow for efficient injection of the chosen grouting material, typically cement or resin, into the target area. Here's a deeper dive into these versatile tools: Types of Injection Grouting Packers: Mechanical Packers: These use a mechanical mechanism, often a screw or a wedge, to expand a rubber sleeve and create a tight seal against the crack walls. They are reusable, cost-effective, and easy to use, making them popular for various applications. Chemical Packers: These rely on a chemical reaction, usually the expansion of a polyurethane foam upon contact with water, to form a seal. They are suitable for wet or underwater applications and offer excellent flexibility for irregular cracks. Hydraulic Packers: These utilize hydraulic pressure to inflate a bladder or membrane, creating a seal against the crack walls. They offer high pressure capabilities and are ideal for large cracks or deep injections.

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Grouting Pump

Epoxy Grouting Nozzle

Size: 0.5 inch Material: Stainless Steel Color: NO Package: pack Sound: nominal Usage/Application: spray An epoxy grouting nozzle is a specialized tool used to inject epoxy grout into cracks, voids, and other gaps in concrete and masonry structures. It's a crucial component in the epoxy grouting process, which strengthens and repairs various structural elements. Epoxy grouting nozzles come in various types and sizes, each suited for specific applications. Here's a brief overview: Types of Epoxy Grouting Nozzles: Straight Nozzles: These are the most common type, featuring a simple, straight design for injecting grout directly into cracks and voids. They come in different diameters to accommodate varying crack widths. Tapered Nozzles: These nozzles have a tapered tip that helps spread the grout more evenly within larger cracks or voids. They're ideal for filling wider gaps and ensuring complete filling. Packing Nozzles: These nozzles have a packing gland that helps prevent grout leakage around the injection point. They're suitable for high-pressure applications or situations where precise control over grout flow is necessary. Fan Nozzles: These nozzles feature a fan-shaped tip that sprays the grout in a wider pattern. They're useful for filling large, irregular cracks or for coating surfaces with epoxy. Factors to Consider When Choosing an Epoxy Grouting Nozzle: Crack or void size: Choose a nozzle diameter slightly larger than the crack width to ensure proper filling. Grout type and viscosity: Different epoxy grouts have varying viscosities. Opt for a nozzle with an appropriate flow rate for the specific grout being used. Application pressure: High-pressure grouting applications may require specialized nozzles with reinforced construction. Accessibility: Consider the location and accessibility of the crack or void when choosing a nozzle length and flexibility.

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Injection Grouting Nozzle

Pu Grouting Packers

Capacity: 1-2 ton Size: standard Brand: VE Color: Silver Material: SS Customisation: Not Customised Surface Finish: Polished Pu Grouting Packers: Sealing Cracks with Polyurethane Power Polyurethane (PU) grouting packers are essential tools for injecting polyurethane resins into cracks and voids in concrete structures. They play a crucial role in various repairs and strengthening applications, making them invaluable for construction professionals. Here's a breakdown of what you need to know about PU grouting packers: Function: Act as ports for inserting and injecting PU grout under high pressure. Create a tight seal within the crack to prevent grout leakage and ensure effective filling. Withstand significant pressure applied during the grouting process. Types: Single-port: Basic design with a single opening for grout injection. Multi-port: Feature multiple outlets for distributing grout over wider areas or targeting specific points within the crack. Check-valve: Includes a built-in valve that prevents grout backflow, ideal for horizontal or overhead applications. Removable/Re-usable: Can be extracted after injection and reused for multiple applications. Disposable: Designed for single-use, reducing cleanup time and potential contamination. Materials: Stainless steel: Highly durable and resistant to corrosion, preferred for high-pressure injections and demanding environments. Nylon/Polypropylene: Lighter weight and more affordable, suitable for smaller cracks and lower pressure applications. Key Features: Size variations: Available in various diameters to fit different crack widths. Connection types: Threaded or glued connections for secure attachment to injection hoses or pumps. Pressure ratings: Choose packers that can withstand the anticipated injection pressure for optimal performance. Ease of installation: Quick and simple installation saves time and effort on the job site. Applications: Crack repair: Filling and sealing cracks in concrete walls, floors, foundations, and other structures. Strengthening: Injecting PU grout to increase the load-bearing capacity of concrete elements. Waterproofing: Sealing leaks and preventing water infiltration through cracks.

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Injection Grouting Nozzle

Injection Grouting Coupler

Type: Jaw Coupling Material: Cast Iron Usage/Application: Hydraulic Pipe Surface Type: Hot Dipped Galvanized Dimension: standard Shape: round Packaging Type: pack Purpose: Connect and seal sections of grouting hoses or pipes securely. Ensure a leak-proof connection for efficient grout delivery. Handle high pressures often associated with grouting applications. Types: Threaded couplers: Connect sections of hoses or pipes with matching threads. Cam-and-groove couplers: Use a quick-connect mechanism for faster coupling. Compression couplers: Compress a sleeve around the hose for a tight seal. Swivel couplers: Allow for rotation of connected hoses or pipes. Materials: Typically made of metal, such as steel, stainless steel, or brass, for durability and strength. Some couplers might have plastic components for specific applications. Key Features: Pressure rating: Indicate the maximum pressure the coupler can safely handle without leaks. Compatibility: Must match the size and type of grouting hose or pipe being connected. Durability: Built to withstand harsh grouting environments and resist corrosion. Ease of use: Some couplers are designed for quick and easy installation and removal. Applications: Used in various grouting applications, including: Foundation repair Crack repair in concrete structures Soil stabilization Water leak sealing Tunnel construction Machinery grouting

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Injection Packer

Injection Grouting Standard Packers

Capacity: 1-2 ton Size: standard Brand: VE Color: brass Material: brass Customisation: Not Customised Injection grouting standard packers are tools used to introduce grout under pressure into cracks, voids, and other openings in various materials like concrete, rock, soil, and masonry. They play a crucial role in construction, rehabilitation, and structural strengthening applications. Here's a breakdown of their key aspects: Function: Create a tight seal within a drilled hole Allow controlled injection of grout Prevent grout leakage back into the injection equipment Types: Mechanical packers: Tightened manually or with a wrench, suitable for low to medium pressures. Hydraulic packers: Use hydraulic pressure for expansion and sealing, ideal for high-pressure grouting. Chemical injection packers: Designed for injecting chemical grouts that expand and fill voids. Standard Features: Material: Typically made of steel with galvanic surface finishing for corrosion resistance. Sizes: Available in various diameters and lengths to fit specific hole sizes. Capacity: Often rated for pressure up to 1-2 tons. Ports: Single or multiple ports for grout injection in different directions. Applications: Foundation stabilization Crack repair in concrete structures Soil and rock strengthening Water infiltration control Tunnel and culvert sealing

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Grouting Machines

VE Digital Injection Grouting Machine

Capacity: Standard I Deal In: New Only Voltage: Dc Material used: SS Usage/Application: Spray We "Vision Enterprises" are the leading manufacturer and importer of a wide range of Electric Airless Paint Sprayer, Airless Painting Machine, Wall Putty Spray Painting Machine, Grouting Pump, etc. Possible models: VE DG-01: Electrically powered, 2L capacity, digital display, 70 MPa max pressure. VE IG-01: Epoxy PU injection version, 500 Bar max pressure, auto return system. VE IG-02: Two-component grouting pump, radial piston pumps, 500 Bar max pressure. Features: Digital control and monitoring for precise and consistent grouting. Compact and portable design for easy maneuverability. Suitable for various grouting applications with different material compatibility options. Some models offer automated features like auto return or pressure relief.